Well, I have done some research re temps. of the engine at various locations using my digital display and K-type thermocouple thingy and, as I suspected, the cooling system is fine
Spark plug #1 and #4 read within 5degC of each other at ~80degC.
The water bypass hose connection at the head reads in the high 70s.
And my industrial temperature switch for the electric thermo-fan operates at 88degC and cuts out at 68degC, fine for a bit of insurance.
All in all, it's just the gauge that needs to be re-calibrated to a realistic reading.
However, I went ahead and built a coolant recovery tank since I don't enjoy the idea of the system weeing coolant out when it gets hot.
I used some plastic pipe with a threaded connector cemented to it for a short neck radiator cap fitting: -
05012014784 (Large).jpg
081120141502 (Large).jpg
Here it is located beneath the radiator bottom tank, hanging on some custom aluminium brackets which are bolted to the front chassis rail.
081120141504 (Large).jpg
The radiator now has a blanking cap fitted to it and the recovery tank has a short neck 7psi/50KpA pressure cap.
081120141505 (Large).jpg
The radiator overflow tube now has a pressure hose running to a brass connector in the base of the recovery tank and a drain valve as well.
The tank has an overflow tube and a hose that exits where the original did
The capacity of the tank is about 1.5L but it is made that long so I could make use of some existing threaded holes in the chassis rail to mount it.
Sprayed with satin black it is virtually invisible apart from the nice new shiny pressure cap.
Works fine, I just need to seal a few little leaks here and there but it has passed the 62mph test on our local expressway
I have also flushed the system with an alkaline cleaner and re-filled with a 70/30% mixture of softened water and Nissan Long Life Coolant.
Now to remove my temp. gauge and find the adjustment mechanism.
I'm told by an ex gauge repairer that there are access holes in the gauge case to a pair of adjustment wheels, for low and high settings.
Another little jobby
