I flushed the system. Some fine rust particles came out, but not much else. The block drain was clear.
Maybe the Goodyear 61167 hose is a little shorter than the Gates 21162. When I cut it as described earlier in the thread, the short elbow portion for the top seemed a bit too short and I could have used an extra 1/4" or so on the bottom hose, but the bottom hose was usable as I had cut it. I had to twist it a bit to clear the lower pulley and belt since it wasn't molded exactly as the original hose.
After cutting:
hose2.JPG
Comparison to stock hose:
hose1.JPG
For the top I used the Dayco 70704.
Comparison to stock hose:
hose4.JPG
hose3.JPG
Since I don't have one of these cool funnels...
http://311s.org/phpBB3/viewtopic.php?f= ... el#p165823
and since I had the thermostat out, I decided to reduce the potential for trapped air bubbles by filling the radiator (put the top hose on with the open end pointing to the sky and then by adding some more via the hole for the thermostat to a level just below the thermostat before installing the tower. Making sure the sealing surfaces were clean and dry I used new gaskets and sealant to finish the job. Oh yeah...and some anti seize on the studs. Allowing some time for the sealant to dry, I topped the system off while the car was running after the thermostat opened.
I was out driving in the mtns this evening in 80* heat. I didn't finish working on the car in time to drive uphill in today's 100* peak temps.
No leaks. Normal 190* running temps with 50/50 mix and 180* t-stat. So far, so good.
Here is a plug for the radiator shop I found:
King's Radiator in San Jose, CA. Ask for Erick.
http://www.kingsradiator.com/
He has a small shop with low overhead and does good work.