The replacement front rocker/sill can be easily hand built using 1mm sheet and a wee bit of shaping.
Since this area is hidden behind the front guards, the leading edge can be more square than the OEM pressing, your choice
I bought all 4 caps from the Aussie guy. They are indeed perfect in every way. That being said, he is very proud of them ($$)
Regards,
Steve
1966 1600 SR20 DET Restomod
1969 Ford Thunderchicken 429 BBF Suicide Door Car
1994 Pontiac Formula - 355 M6 435 RWHP 11.54 @ 125 MPH
1971 Dodge Dart - Next Resto Mod Project Gen 3 392 Hemi with T56
2017 Ram 1500 Daily Driver
George, Watch your fingers if you are going to use one of those thumper jobs. Not sure of the name of them but I have seen one in use. They beat the metal into shape and a finger or hand if you get it in the way. They seem to work pretty well also.
Previously no metal shaping experience, It turn out pretty good for first timer.
I took about 2hours of bending, welding and banging the outcome was pretty good.
4x8 sheet metal $ 30-$40
satisfaction = Priceless,,
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George, Watch your fingers if you are going to use one of those thumper jobs. Not sure of the name of them but I have seen one in use. They beat the metal into shape and a finger or hand if you get it in the way. They seem to work pretty well also.
Are you thinking of an English Wheel?
Shannon
69 2000 SRL311-10088 (Type 4 Solexes)
68 SR20DE SPL311-18735 (SR20DE S15 Autech)
68 2000 SRL311-01179 (Restoration underway) 68 1600 SPL311-20462 SOLD! After 41 years in the family
George, Watch your fingers if you are going to use one of those thumper jobs. Not sure of the name of them but I have seen one in use. They beat the metal into shape and a finger or hand if you get it in the way. They seem to work pretty well also.
Are you thinking of an English Wheel?
Shannon
maybe a Planishing hammer/power hammer. They are vicious.
Dave Brisco
Take my advice, I'm not using it"
66 2000 The Bobster
64 1500 in pieces for sale
1980 Fiat X1/9
2009 Volvo C-70
08 Expedition EL, STUPID huge but comfy
1962 Thompson Sea Lancer, possible money pit
After prepping and a coat of etch primer, THEN apply seam sealer.
I like to see all the nooks, crannies and joins dosed up with primer before I seal the moisture in
Those caps also provide a lot of strength to the body which is why body filler over flywire just doesn't cut it