Got my empty doors properly hung. Thanks, Ted. This weekend is ear-marked for Roadster assembly. Any hints, suggestions or other info that will help with assembling the vent window, window mechanism, door mechanism etc. Such as what goes first, next, next,next, and so on. I found a broken bracket on the driver's side window track (common problem) and have that welded up. Have the rubber stops for the windows and all new weatherstripping. Toss out your helpful hints please. I'm really good on trial and error but seem to do a lot of the error part.
TIA,
Pat Mahoney
'69 sr20 project
door assembly sequence
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- dynaguy
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door assembly sequence
Last edited by dynaguy on Fri Jul 15, 2016 8:21 am, edited 1 time in total.
- dbrick
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Re: door assembly suquence
suquence? is the motel running?
Not an expert, but I would install the outside mirror first if it's nut and bolt really tight to reach up there. Purple (low strength) Loctite is your friend on everything in there. If you are doing any Dynamat, which I would consider a great idea, do it first. Also I've put vinyl tubing on door linkage rods where it crosses other parts, cuts down on rattles.

Not an expert, but I would install the outside mirror first if it's nut and bolt really tight to reach up there. Purple (low strength) Loctite is your friend on everything in there. If you are doing any Dynamat, which I would consider a great idea, do it first. Also I've put vinyl tubing on door linkage rods where it crosses other parts, cuts down on rattles.
Dave Brisco
Take my advice, I'm not using it"
66 2000 The Bobster
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- spl310
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Re: door assembly suquence
Also, do the tonneau studs next
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1967.5 2000
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1964 1500
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1967.5 2000
1967.5 2000
1964 1500
1964 1500
1967.5 1600
1968 chassis
2006 Acura MDX
2013 Volkswagen Jetta TDI wagon
1995 F350 Powerstroke!
More...
- pebbles
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Re: door assembly suquence
Latch, lock and linkage, rear guide, outside handle and linkage, bottom bump stop, now this is where it gets tricky, window winder, inside realease rod and handle, outside window scraper, wing window, door glass.
You could or may have to drop the glass in and then drop the wing in.
YMMV
You could or may have to drop the glass in and then drop the wing in.
YMMV
David
"When we were standing next to the motor while on the dyno, and the motor hit VVL, eyes went watery.."
"When we were standing next to the motor while on the dyno, and the motor hit VVL, eyes went watery.."
- dynaguy
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Re: door assembly sequence
Thanks guys. Confirmed my basic plan. Pat
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Re: door assembly suquence
Does anybody have any further info on the order to assemble? I’m having trouble with the outside handle connecting to the locking mechanism the piece that connects them has a right angle on the the end that fastens to the outside handle and once I put it in place it’s too long to then go in the hole that pushes down the latchpebbles wrote: Fri Jul 15, 2016 3:05 am Latch, lock and linkage, rear guide, outside handle and linkage, bottom bump stop, now this is where it gets tricky, window winder, inside realease rod and handle, outside window scraper, wing window, door glass.
You could or may have to drop the glass in and then drop the wing in.
YMMV
Charlie
Grafton WV
68 2000
70 1600
71 Toyota Celica ST coupe
74 Toyota Celica GT coupe
Grafton WV
68 2000
70 1600
71 Toyota Celica ST coupe
74 Toyota Celica GT coupe