Ball joint boots
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- eastmedia
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Just digging in to my 68 front suspension (original owner car) and found out that the grease (zerk) fittings were never installed on any of the ball joints. That means 38 years of no grease in the joints. With disintegrated boots it also means who knows how many years of dirt in the joints as well.
Lower ball joint movement is about 1/8 of an inch as I pull on it. Looks like I will be rebuilding these.
On the upper joint as I removed the factory (zerk) plug, the retaing nut on the top also moved no torque required. Is there a spring underneath there if I get it all the way off? How about the lower?
Ron
Lower ball joint movement is about 1/8 of an inch as I pull on it. Looks like I will be rebuilding these.
On the upper joint as I removed the factory (zerk) plug, the retaing nut on the top also moved no torque required. Is there a spring underneath there if I get it all the way off? How about the lower?
Ron
Ron
66 1600 Cherry
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- itsa68
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There is a spring on the inside of the lower ball joint, but there is not a retaining nut similiar to the upper to enable access the the internals.
Those re-built lower balljoints must of had a new endcaps pressed in/on.
If the rebuilder needs cores, maybe we should all send them our worn out units that are sitting around in the old parts box in our garages.
Ray B.
Those re-built lower balljoints must of had a new endcaps pressed in/on.
If the rebuilder needs cores, maybe we should all send them our worn out units that are sitting around in the old parts box in our garages.
Ray B.
Thats not a R16 death rattle....its a dried leaf hitting my heater blower fan.
1968 SPL311 non-smog
1968 SPL311 non-smog
- itsa68
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We'll have to get this clarified.
Garth:
What kind of bottom was there on the lower ball joint set that you had taken apart?
Was there a retainer nut to remove as in the upper joints, or did it have a pressed on/in retainer plate.
If it had a pressed retainer plate how did you get it out and re-install it after replacing the lower joint spring.
Otherwise I will have to resort to repeatedly whack the in the bottom with a hammer to tighten up the joint.
Or I can inject JB Weld into it to take up the slap.
Ray B.
Garth:
What kind of bottom was there on the lower ball joint set that you had taken apart?
Was there a retainer nut to remove as in the upper joints, or did it have a pressed on/in retainer plate.
If it had a pressed retainer plate how did you get it out and re-install it after replacing the lower joint spring.
Otherwise I will have to resort to repeatedly whack the in the bottom with a hammer to tighten up the joint.
Or I can inject JB Weld into it to take up the slap.

Ray B.
Thats not a R16 death rattle....its a dried leaf hitting my heater blower fan.
1968 SPL311 non-smog
1968 SPL311 non-smog
- itsa68
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Oh
I got the impression that because he stated them as being remanufactured, the cores of worn out ones were used in producing them.
If they are new reproduction units, I'm impressed as they look to be of good quality.
Maybe he will become a listed vendor on the site.
Now I have to use the JB Weld in the meantime.
Ray B.

I got the impression that because he stated them as being remanufactured, the cores of worn out ones were used in producing them.
If they are new reproduction units, I'm impressed as they look to be of good quality.
Maybe he will become a listed vendor on the site.

Now I have to use the JB Weld in the meantime.
Ray B.
Thats not a R16 death rattle....its a dried leaf hitting my heater blower fan.
1968 SPL311 non-smog
1968 SPL311 non-smog
- Linda
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List,
I spoke with "Lyle" down at Rareparts.com and told him about the need for quality suspension parts, either rebuilt or rermanufactured. He said he believes they can figure it out since that is all they do. He just needs a donor part for everything needed for them to check out.
So, anyone want to offer up a core for them to look at? I told him I would check with the List and see what is available. I gave him my name so I can call back with info or you can call direct to arrange the shipping.
This could be a good opportunity for these parts.
Any thoughts on this?
Linda
68 1600
I spoke with "Lyle" down at Rareparts.com and told him about the need for quality suspension parts, either rebuilt or rermanufactured. He said he believes they can figure it out since that is all they do. He just needs a donor part for everything needed for them to check out.
So, anyone want to offer up a core for them to look at? I told him I would check with the List and see what is available. I gave him my name so I can call back with info or you can call direct to arrange the shipping.
This could be a good opportunity for these parts.
Any thoughts on this?
Linda
68 1600
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Maybe RareParts changed their tune from a couple of years ago. I sent them ball joints, tie rods and center links 2 years ago and they said that there was nothing they could do with the ball joints. They were even reluctant to send me my NEW parts back. Cost me 50.00 shipping. Hope they can do something now that they wouldn't do then.
So Long And Thanks For All The Fish
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- Linda
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- Copterpilot
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Re: Ball joint boots
Sorry to resurrect an old thread, but I ordered the 9-9103 bump stops from Energy Suspension and they are quite a bit smaller than the old ones on the car. Will this make any difference?
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- bmccarthy67
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Re: Ball joint boots
Oh, those are like an inch short of factory...most of us who used them had comp or lowered front springs. The Comp Prep manual describes modifying the originals. If you are not using lowered springs your suspension "could" travel an additional 1 inch with the ES ones before your car "bottoms out". Seems like that could risk allowing the shocks to completed depress. The stops are suppose to stop suspension travel and come in different sizes and materials as they can act as an addition "progressive spring" when they make contact. You can modify them to "tune" the suspension to your needs...again, great info in the Comp Manual on this site. I wish I were home as I have several sets of originals and I would be glad to send you one. If you need that spring perch and a bump stop let me know, as I will be on vacation and back in the states on 6 Jun.
v/r
Buddy
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- Copterpilot
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Re: Ball joint boots
I guess I'll use the ones from my other car for now. The bump stops seem solid. Half of the bolts holding the spring perch on broke while trying to take them out. This restoration can be frustrating at times!bmccarthy67 wrote:Oh, those are like an inch short of factory...most of us who used them had comp or lowered front springs. The Comp Prep manual describes modifying the originals. If you are not using lowered springs your suspension "could" travel an additional 1 inch with the ES ones before your car "bottoms out". Seems like that could risk allowing the shocks to completed depress. The stops are suppose to stop suspension travel and come in different sizes and materials as they can act as an addition "progressive spring" when they make contact. You can modify them to "tune" the suspension to your needs...again, great info in the Comp Manual on this site. I wish I were home as I have several sets of originals and I would be glad to send you one. If you need that spring perch and a bump stop let me know, as I will be on vacation and back in the states on 6 Jun.
v/r
Buddy
White 1968 2000 Roadster
Gray 2003 VW Jetta TDI
Red 2005 Pontiac Vibe
2112 Toyota Highlander
Platinum White F150 Platinum Powerstroke
AS365 Dauphine
A109E Power
Gray 2003 VW Jetta TDI
Red 2005 Pontiac Vibe
2112 Toyota Highlander
Platinum White F150 Platinum Powerstroke
AS365 Dauphine
A109E Power
- eastmedia
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Re: Ball joint boots
Those bump stops were for competition or lowered springs.
Ron
66 1600 Cherry
69 1600 Beast
69 2000 Rough
67.5 1600 Basket Case (in the family)
66 1600 race car (Steve Allen's)
70 1600 survivor (sold 2020)
68 1600 Beauty (sold 2014)
68 1600 My first (sold 1991)
66 1600 Cherry
69 1600 Beast
69 2000 Rough
67.5 1600 Basket Case (in the family)
66 1600 race car (Steve Allen's)
70 1600 survivor (sold 2020)
68 1600 Beauty (sold 2014)
68 1600 My first (sold 1991)