Upgrading an EFI fuel tank - Pickup & baffle options?

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TurboRagtop
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Upgrading an EFI fuel tank - Pickup & baffle options?

Post by TurboRagtop »

I'm upgrading my fuel tank pickup and return lines. Tank was boiled out and is now at the welder's shop, I need to design a baffled fuel pickup tube, and integrate the return line from the fuel rail.
Requirements/Details:
1. Must not suck air under hard acceleration, cornering or braking, even with less than 1/4 tank of fuel.
2. No corrosion, long-term.
3. Must use factory or AN-style fuel line fittings for both supply and return lines.
4. Keeping original sender unit and its location, so the pickup/return has to go somewhere else.
5. Cut and Weld is OK.
Anybody done this EFI conversion with ANY "previously carbureted" fuel tank?
I would like to hear any success stories you have, even non-roadster tech
tips.
P.S. I already spoke to Michael Spreadbury about his awesome Honda carrier and in-tank fuel pump, but after careful consideration I have to stay with my frame-rail-mounted fuel pump. So Michael, if you have a hot setup for this application, please weigh in!
Need ideas ASAP.
Many thanks.
Karl Payne, Gilbert, AZ
1966 1600 roadster, 2.3L EFI Turbo Ford engine, FMIC, 2.5" exhaust, T-5 trans, 300ZX big brakes, stand-alone Megasquirt ECU/TunerStudio
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TurboRagtop
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Posts: 309
Joined: Tue Sep 06, 2005 8:15 pm
Location: Gilbert, AZ
Model: 1500/1600
Year: Low Windshield-64-67.5

Post by TurboRagtop »

Anybody??
Karl Payne, Gilbert, AZ
1966 1600 roadster, 2.3L EFI Turbo Ford engine, FMIC, 2.5" exhaust, T-5 trans, 300ZX big brakes, stand-alone Megasquirt ECU/TunerStudio
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Dave
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Post by Dave »

My 2 cents:

Use the Honda/Acura catch can that we all use. Weld it into the bottom of your OEM roadster tank. Fabricate some sort of clip or bracket that will hold the pick-up and return lines down to the bottom of the catch can.
Dave Kaplan

68 2000 Roadster - Now with GT2560R power!
SR20-DET: 223 rwhp, 222 lb-ft.

http://www.cardomain.com/ride/698904
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TurboRagtop
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Posts: 309
Joined: Tue Sep 06, 2005 8:15 pm
Location: Gilbert, AZ
Model: 1500/1600
Year: Low Windshield-64-67.5

Post by TurboRagtop »

Thanks Dave.
Any way to get a catch can without having to buy a Honda tank and gutting it?
Karl Payne, Gilbert, AZ
1966 1600 roadster, 2.3L EFI Turbo Ford engine, FMIC, 2.5" exhaust, T-5 trans, 300ZX big brakes, stand-alone Megasquirt ECU/TunerStudio
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Dave
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Joined: Fri Aug 01, 2003 12:24 am
Location: In the refrigerator, to the left of the mayonnaise, behind the pickles and beer.

Post by Dave »

Not that I know of. It's spot welded in there. Most if not all junk yards will make you buy the whole tank.
Dave Kaplan

68 2000 Roadster - Now with GT2560R power!
SR20-DET: 223 rwhp, 222 lb-ft.

http://www.cardomain.com/ride/698904
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