Dan's 66 VG30E Roadster

Here can put pictures and write-ups about your roadster or other vehicles.

Moderators: notoptoy, S Allen, Solex68

Post Reply
User avatar
DanR
Roadster Fanatic
Posts: 396
Joined: Thu Jun 09, 2011 12:01 am
Location: South Jersey

Dan's 66 VG30E Roadster

Post by DanR »

Dan's 1966 Roadster VG30E writeup

**If you have any questions, or want larger pictures, ask away. I am also open to any critiquing/slander**

Current notes about the car
Engine: 1991 Maxima VG30E
Transmission: 300ZX FS5R90A 5-Speed
Wheels: 14" Western Wheels Turbine/Cyclone
Tires: Falken Ziex ZE329 185/60R14
Fog lights: Moss Motors no. 162-800
Gauges: VDO brand Cockpit Royale series
Radio: Retrosound Model One
Speakers: Rockford Fosgate Prime 3-way 6x9

Roadster is originally an Arizona car, previous owner had it for 20 years and had it mostly restored. I purchased it June of 2011 and had it shipped from Arizona to New Jersey via DAS Auto. This process took about 2 weeks and was farily painless, and the car arrived unharmed, but a little dirty from sitting around waiting for it to be picked up from the origin lot.

Being picked up in Arizona.
Image

As it sat when the flat bed dropped it off in my driveway. It looks quite naked.
Image
Image

Racing harnesses that were adjusted for possibly the worlds smallest man, or a 4 year old girl.
Image

I was well aware of the attention it needed, so I took it out for a spin, quickly realizing the difference between power and manual steering/brakes.

First thing I needed to do was make it more safe to drive and got in contact with someone parting out another 66 and went to work.

Steering wheel was a little wobbly, there was no bracket holding it in place. Also the turn signals didn't work, fixed that with wiring it correctly using a schematic.
Image

Door handle was missing
Image

Other door handles were missing, and the door panels are too thick for complete escutcheons.
Image
Image

Some switches were broken and in the wrong spot, promptly fixed and replaced
Image

At this point I was just enjoying the car and noting what it needed and where I could get it. One day while sitting at a red light I noticed the idle had changed and could see some blue smoke from the pipe at idle... Damnit! Well I saved the engine replacement for the winter as it was hardly top down weather, and got to work on cosmetics and TLC.

I made my list, and after a few days of trying, was able to get through to Dean. Luckily he was about to offer the trunk carpeting, and ironically the one I got was the master/original.

The giant box arrived, and was ready to begin

Trunk carpet, window weather stripping, gas cap door, door escutcheons, window vent handle, and fresh air vent weatherstripping?
Image

Before
Image
After
Image

Before
Image
and after
Image

Beff
Image
and aff
Image

There was originally no key, so a very nice locksmith had a key ready in a week.
Image
Yes, I know it's crooked, I think the gas neck was put in SAE instead of Metric(just kidding)
Image

Crispier than the first time I grilled a burger pattie. No after, as my camera would have to had been thrown out if I touched it.
Image

I had also purchased a used reverse light that needed to be rebuilt. Now all it needs is to be rechromed one of these days. Talk about a nightmare wiring this thing, the connector on the transmission had about 3" of wire, and was melted.
Image

The original mirror fell out when I touched it, and was held in by hot glue and prayer. The backing had flaked off and the mirror glass was unusable. Although there are a lot of mom-and-pop shacks around here, I was having a very rough time finding a glass specialist who could do this. I had then remembered my mother had taken up a glass cutting hobby, and her teacher was able to have a new mirror cut in a week for less than $10, score!
While not perfect, it's better than nothing.
Image

I have yet to own a car without fogs, so I went and fixed that with a recommended purchase from this board. Of note, they have the most retarded sockets for the bulbs. British design strikes again.
Image

New relay and inline fuse with handy wiring coming out of a not-so OEM hole I believe. All firewall holes now have nice grommets surrounding them, and suspect previous owner wiring has been replaced.
Image

:smt006 *******************************************************************

Now on to the meat and potatoes of my car fixing ordeal, the engine swap. A friend recommended me to a supposedly honest junkyard that supplied the engine. Although it was dirtier than hell, I pulled the head and the cylinder walls looked brand new, and it had less than 50k miles. Brought it home, tore it down, replaced most gaskets, washers, and did a timing belt, tensioner and water pump replacement. Also replaced the rear main seal (which was bad on the original engine and made a mess) a new clutch and resurfaced flywheel.

The car, that looked like it was about to have its teeth pulled.
Image

Wow that was fast... not really, maybe 3 days? Not a whole lot of room in the bay when it is coming out.
Image

The dirtball and its STD'd up sister.
Image

The bucket full of emissions crap that needs to be picked up by our neighborhood drive-by scrap stealer. There is now an EGR block off plate on the intake manifold.
Image

The coolant pipe that had to be swapped, from an older VG30 I believe
Image

Pressure plate swapped, new clutch and resurfaced flywheel.
Image

All cleaned up, the upper coolant pipe also had to be swapped, and in this picture you can see the main crank pulley has 3 belt wheels. This is one too many (one for a/c I believe) and had to be swapped from the old engine, it didn't fit into the cutout on the front crossmember. Also the intake turns in a different direction than the one from the FWD Maxima, so it must be from a RWD VG30 powered car, of which I do not know.
Image

Oh look it fits. The dip stick pipe had to be turned forward, you can see part of the body had to be notched on the left for the alternator relocation and custom bracket, the coolant overflow was capped(second one is on radiator) and you can see the custom motor mounts (thankfully with rubber) Man was it dirty, but I cleaned it up and repainted some of the metal.
Image

Close up of that fancy alternator bracket.
Image

Close up of a motor mount that I wish was stainless.
Image

Some room was needed for the oil filter apparently.
Image

A neat brush guard for the oil pan that just might be made of a Bradley tank.
Image


Of note, the transmission mount was modeled after the original and isn't really complicated, unfortunately I need a small child to shove under the car to take a picture of it. I have no info on the driveshaft, but I may take a look at it and measure it when I jack up the rear and replace the tires. I'll bump this thread if I have updates. I do not believe the ignition switch is original, I have no center console, so the heat doesn't work, but the valve to the heater core is closed, the ehxaust manifold is custom and needs work as it is a one piece (now cut into two) I do not believe the starter is off a Maxima model. There is an external fuel pump mounted to the front of the tank. Everything fits as it is, and the hood closes with no modification.



My most recent work was getting it running, a new battery later and this happened.
[youtube][/youtube]

I also installed the radio in a universal mount as of today. I enjoy wiring like a pro, and the power antenna.
Image
Image

Carpet is now firmly in place, and not hanging like here.
Image

[youtube][/youtube]
Last edited by DanR on Mon Jan 19, 2015 3:10 am, edited 7 times in total.
User avatar
DanR
Roadster Fanatic
Posts: 396
Joined: Thu Jun 09, 2011 12:01 am
Location: South Jersey

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by DanR »

Oh and here's my other cars, a 2009 Accord Coupe, and a not pictured inherited 1996 Jeep Cherokee.
Image
User avatar
Alvin
Roadster Nut-Site Supporter
Posts: 8381
Joined: Tue Jan 23, 2007 7:01 pm

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by Alvin »

great info for everyone, thanks for posting!
is the front crossmember notched for the crank or oil pan? both?

now all we need are some driving movie clips!
Alvin Gogineni
San Jose, CA
1967.5 SPL/SR20
1997 Acura Integra GS-R
2022 Chevy Bolt EUV
zcarblog.com
Instagram
YouTube
My SR20 Build Thread
User avatar
Garm
Roadster Enthusiast
Posts: 2061
Joined: Wed Dec 28, 2011 9:49 am
Location: Canoga Park, CA
Contact:

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by Garm »

Really cool project.

[subscribed]
1969 Roadster 1600-ish #26244 "Spike"
---------------------------------
OS GIKEN LSD $1720
AASCO light flywheels $398.95
User avatar
MSmethers
Site Supporter
Posts: 302
Joined: Fri May 28, 2010 10:04 pm
Location: Central Coast CA
Contact:

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by MSmethers »

Had her out for a "spirited" drive yet? Curious as to your impressions of driveability. I'm doing a siimilar swap, although with a GM V6 and slightly (okay considerably more HP/TQ) and am curious as to driveability and overall impressions.

Marshal
Drive it like you stole it!
http://s185.photobucket.com/albums/x255 ... %20SPL311/
1970 SPL 311
1967 Pontiac GTO
1999 Pontiac Firebird
1995 GMC Sierra 1500
User avatar
notoptoy
Vendor-Site Supporter
Posts: 9700
Joined: Fri Oct 02, 2009 2:55 pm
Location: Winston-Salem, NC and Ocala, FL
Contact:

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by notoptoy »

Great post, plenty of pictures AND video. Can't beat that.
"When all else fails, force prevails!" Ummm, we're gonna need a bigger hammer here.

67.5 SPL311 H20 w/5 speed
65 Impala Convertible
2017 C43 AMG
User avatar
Gregs672000
Roadster Fanatic-Site Supporter
Posts: 9428
Joined: Fri Aug 07, 2009 11:47 pm
Location: Tacoma, WA

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by Gregs672000 »

Watching with interest... had planned this swap, got a JDM turbo motor from an unknown car (rear wheel drive, has the different plenum vs 300zx) and a ZX 5speed. It's all still sitting in my garage! What did you do for a computer? Interested in the exhaust, though mine would be turbo, with plan to follow the factory and use the log style that merges on the passenger side instead of the drivers, routing back behind the engine to a relocated turbo (where the battery would sit), then out under the motor to the stock Roadster location via the frame.

Big engine, big power w/ turbo boost turned up. Concerned about weight and how it will impact the cars balance. May just do an R16 turbo instead... not as much power/torque but maybe easier to do.
Greg Burrows
'67 2000 #588
Tacoma, WA
User avatar
Gregs672000
Roadster Fanatic-Site Supporter
Posts: 9428
Joined: Fri Aug 07, 2009 11:47 pm
Location: Tacoma, WA

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by Gregs672000 »

Oh ya, you had posted earlier about being back in the game and I asked all these questions then... glad it is coming along!
Greg Burrows
'67 2000 #588
Tacoma, WA
User avatar
DanR
Roadster Fanatic
Posts: 396
Joined: Thu Jun 09, 2011 12:01 am
Location: South Jersey

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by DanR »

Well, driving small cars is new to me so I can't really gauge how the balance is thrown off. But it definitely is a handful when you give it some gas, you have to be really easy moving from a stop. My spirited drives were all last summer, but I never gave it more than half throttle.

The ECU I would have to take out and check the number, the sticker is on the bottom and in a hard spot to reach.

The crossmember is notched for the crank pulley, and the brush guard is for the oilpan, it sits quite low.

Also I forgot to mention, between the old and the new motor, there was an extension added to the water pump pulley so that the belt could go around the larger wheel on the main crank pulley.

I took a few more pictures as I was doing some more wiring today.

I managed to get an arm under the car, and you can see the transmission mount and exhaust. The headers meet on the drivers side and go through the frame. You can also see the mess the old rear main seal did on the transmission, and the indication for how long the car has been sitting with those cobwebs. That wire you see hanging is temporary to see if the reverse switch worked.
Image

A closeup of the front crossmember and the hurry-up and lets get moving surface rust.
Image
User avatar
Alvin
Roadster Nut-Site Supporter
Posts: 8381
Joined: Tue Jan 23, 2007 7:01 pm

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by Alvin »

I would LOVE to hear it at full throttle
Alvin Gogineni
San Jose, CA
1967.5 SPL/SR20
1997 Acura Integra GS-R
2022 Chevy Bolt EUV
zcarblog.com
Instagram
YouTube
My SR20 Build Thread
User avatar
dbrick
Roadster Fanatic-Site Supporter
Posts: 10084
Joined: Thu Sep 09, 2004 11:05 pm
Location: Kenilworth, New Jersey

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by dbrick »

I have to see this car next time I head south..

Dave Brisco

Take my advice, I'm not using it"

66 2000 The Bobster
64 1500 in pieces for sale
1980 Fiat X1/9
2009 Volvo C-70
08 Expedition EL, STUPID huge but comfy
1962 Thompson Sea Lancer, possible money pit
User avatar
DanR
Roadster Fanatic
Posts: 396
Joined: Thu Jun 09, 2011 12:01 am
Location: South Jersey

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by DanR »

I had a camera mount mocked up to go on the roll bar before the teardown, I'll definitely take a video on the first real drive this year.
User avatar
DanR
Roadster Fanatic
Posts: 396
Joined: Thu Jun 09, 2011 12:01 am
Location: South Jersey

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by DanR »

The wipers will no longer blow off on to the back shelf when doing over 40mph. Previous owner slapped on some completely wrong and ugly ones in black.

Trico Classic 33-101
Image
User avatar
DanR
Roadster Fanatic
Posts: 396
Joined: Thu Jun 09, 2011 12:01 am
Location: South Jersey

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by DanR »

Took the car out for the first drive since the swap, other than the brakes sticking she ran great, I also need the exhaust welded still. I took a video even though the camera mount wasn't working right, so it was sideways and not where I wanted it.

You get to see my exciting dash, my futile attempt at relearning the clutch, forgetting my turn signal switch still doesn't return, and nearly stalling out from not noticing the brakes giving so much resistance. I kept trying to cruise in third, but with the stuck brake I couldn't keep a good speed.
I also forgot to reattach my speedometer, so you hear it flopping around.
[youtube][/youtube]
User avatar
Garm
Roadster Enthusiast
Posts: 2061
Joined: Wed Dec 28, 2011 9:49 am
Location: Canoga Park, CA
Contact:

Re: Dan's 66 VG30E Roadster (lots of pics)

Post by Garm »

Great progress, still felt pretty good I bet.
1969 Roadster 1600-ish #26244 "Spike"
---------------------------------
OS GIKEN LSD $1720
AASCO light flywheels $398.95
Post Reply